What Chemicals Are Usually Used In The Beneficiation Process Of Molybdenum Ore?
Characteristics of Molybdenum Ore
Molybdenum Ore refers to a metal ore or mineral containing Molybdenum element. Molybdenum Ore has a high hardness, generally between 5-5.5, and a density of approximately 10.2g/cm³. It has a certain stability in air, but is easily oxidized in high temperature and humid environments.
Molybdenum Ore often presents as needle shaped or inclined plate-like crystals, appearing gray black or lead gray, sometimes accompanied by blue or purple patches. Has metallic or semi metallic luster, but lacks transparency.
Molybdenum Ore
Common Molybdenum Ores include Molybdenite (MoS2), Molybdenum Chalcopyrite (MoAs2), Molybdenum Antimony Copper Ore (CuMoS4), etc. These ores are usually rich in Molybdenum and can be extracted from them through smelting and refining processes. Molybdenite is a sulfide mineral and the most common Molybdenum Ore, with a high Molybdenum content.
Molybdenite Ore
Nickel Molybdenum-Bearing Scaly Ore
Quartz Molybdenum Ore
Classification of Molybdenum Ore
Molybdenum Ore can be divided into two categories: Sulfide Molybdenum Ore and Oxide Molybdenum Ore. Molybdenum Sulfide Ore refers to ores containing Molybdenum Sulfide, with main minerals such as Molybdenite and Molybdenite. Molybdenum Oxide Ore refers to ores containing Molybdenum Oxide, with main minerals including Molybdate Ore, Molybdenum sand ore, etc. Molybdenum Sulfide Ore is the main source of Molybdenum resources, while Molybdenum Oxide Ore is formed under certain special conditions.
Global resource distribution of Molybdenum Ore
Molybdenum resources are widely distributed, with major Molybdenum producing countries around the world including the United States, China, Chile, Canada, and Russia. Among them, the Hilton mining area in Colorado, USA, Shanxi and Shaanxi provinces in China, Catamarca in Chile, and British Columbia province in Canada are all famous Molybdenum mining areas. However, due to the limited availability of Molybdenum resources, the global Molybdenum market has been facing a tight supply and demand situation.
Selection of Molybdenum Metal in Molybdenum Ore
The content of Molybdenum in Molybdenum Ore is not high, and the currently mined ore contains only a few thousandths or even tens of thousands of Molybdenum. The mined ore cannot be directly supplied for smelting, and must be enriched into Molybdenum concentrate before it can be used as raw material for smelting. The enrichment of Molybdenum containing ores is almost entirely achieved by flotation method. The flotation method can completely separate Molybdenite from gangue and associated minerals. Magnetic separation is sometimes used as the final process to remove impurities such as iron from Molybdenite minerals.
The selection process of Molybdenum concentrate usually uses targeted collectors and frothers. Some minerals with high talc content need to be suppressed with depressants before being collected and selected.
Collectors:
M1001
【Characteristics】 A brown oily liquid
【Density】 1.00-1.05g/cm3
【Specification】 1000kg/IBC or 200kg/drum
【Function】 Molybdenum high-efficiency collector, non hydrocarbon oil, with certain foaming properties, mainly used for flotation of Molybdenum Sulfide and Molybdenum Sulfide Copper Ore, especially for fine-grained Molybdenum, which can effectively improve the recovery rate of mineral processing. It has a small dosage and good selectivity, but weak collection ability for pyrite and magnetite.
M1001S
【Characteristics】 A yellow oily liquid with a garlic odor
【Density】0.99-1.03g/cm3
【Water soluble】 Insoluble in water
【Specification】 1000kg/IBC or 200kg/drum
【Typical applicable minerals】 Molybdenum Sulfide Ore, Copper Molybdenum Sulfide Ore, Copper slag
【Function】
This product is an oil based collector that is insoluble in water and belongs to the organic chelating class. A Copper Molybdenum Sulfide mineral collector with excellent selectivity, successfully used for flotation of Copper Ore containing Molybdenite, can improve the recovery rate of Molybdenite and enhance subsequent Copper Molybdenum separation. It can also be used for flotation of low alkalinity primary Copper and Sulfide Copper, and is the main collector for Copper recovery from Copper slag in smelters. This product is one of the most selective Copper collectors, with extremely weak ability to capture pyrite. It can achieve Copper Sulfur separation under low alkalinity conditions and is an excellent collector for high Sulfur Copper ore flotation. This product does not have foaming properties and requires the use of frothers or emulsifiers.
Frothers:
Q6500
【Characteristics】 A yellow to brownish yellow oily liquid
【Density】 0.9-0.95g/cm3
【Specification】 900kg/IBC or 180kg/drum
【Function】 The frother has fast foaming speed, strong foaming ability and good bubble stability, which can effectively reduce the surface tension of the pulp, promote the air dispersion in the pulp, form small bubbles, and effectively interact with the target minerals to form mineralized foam, so that the target minerals can be efficiently enriched in the mineralized foam layer and effectively separated from non target minerals.
Q30
【Characteristics】 This product is a yellow oily liquid
【Density】 0.98-1.02g/cm3
【Specification】 1000kg/IBC or 200kg/drum
【Function】 The frother has strong foaming property. The foaming diameter, bubble merging rate and foam layer thickness are appropriate, which can effectively promote the improvement of concentrate grade and recovery rate. It is suitable for the beneficiation of non-ferrous metal ores, rare and precious metal ores, especially for the beneficiation of colored metal ores with high argillaceous gangue content.
Q80
【Characteristics】 A colorless and transparent liquid
【Density】 1.00-1.05g/cm3
【Water soluble】 Partially soluble in water
【Specification】 1000kg/IBC or 200kg/drum
【Typical applicable minerals】 Copper Sulfide ore, Copper Gold Sulfide ore, Copper Lead Zinc Sulfide ore, etc
【Function】The frother forms stable foam by reducing the surface tension of water. The non-polar group of the frother can form strong adsorption with the hydrophobic group of traditional collectors and third-generation ester reagents, so that the target mineral particles can be stably attached to the air bubble and selectively attached to achieve the flotation of the target mineral. Because of its small foam viscosity, normal distribution of foam diameter and low liquid carrying capacity, the foam is fresh and not easy to be directly adsorbed with hydrophilic gangue or minerals, and the entrainment effect is minimal, which can ensure the flotation recovery rate and also improve the grade of concentrate. Applied to replace MIBC in copper sulfide ores, copper gold sulfide ores, copper lead zinc sulfide ores, etc., it is an efficient flotation frother for non-ferrous metal sulfide ores.
Talc Depressant:
D417
【Characteristics】 White to light yellow solid powder
【Density】 1.05-1.15g/cm3
【Specifications】 25kg/bag, 50kg/bag, 1000kg/bag
【Key features】 Depressant for such as talc, serpentine, mica, and pyroxene improve concentrate recovery and grade.
【Function】 Mainly used for efficient suppression of easily floating and mud prone gangue minerals such as talc, serpentine, mica, and pyroxene. It is mostly used for Copper Nickel Ore, Copper Ore, Platinum Ore, etc. It can effectively separate the target mineral from the mud gangue mineral, avoid the cover and adsorption of the target mineral by talc and other mud gangue minerals, and enable the collector to efficiently interact with the target mineral, achieve efficient collection of the target mineral, and improve the recovery rate and grade of the concentrate.
D417S
【Characteristics】Light yellow to brownish yellow solid powder
【Water solubility】 Soluble in water
【Packaging Specifications】 25kg/bag, 750kg/bag, 750kg/pallet
【Key features】 It has a dispersing effect on the slurry, depress talc, silicates, and carbonates.
【Typical applicable minerals】 Copper Ore, Nickel Ore, Nickel Copper Ore, Platinum Ore, etc
【Function】
(1) Depressants selectively interact with minerals such as talc, serpentine, and mica to form a hydrophilic film on their surface, preventing them from interacting with or adhering to bubbles and avoiding their inclusion in concentrate products;
(2) Depressants have a certain degree of selective agglomeration effect, which can selectively coagulate the mudified gangue minerals, avoid the mudified gangue minerals from covering and adsorbing on the surface of the target mineral, reduce their adverse interference on the flotation of the target mineral, and enable collectors, frothers, etc. to effectively interact with the target mineral, thereby improving the recovery rate of concentrate;
(3) Can effectively depress silicate minerals;
(4) The depressed effect on carbonate minerals such as calcite and dolomite is significant.